1. Raw Material Selection & Pre-Kev kho mob
1.1 Khoom Specification
Cathode Phaj Sheet316L stainless hlau (00Cr17Ni14Mo2), thickness 3.0-5.0 hli, nrog zoo corrosion kuj, siab flatness thiab du nto.
Conductive BeamT2 tooj liab tub ntxhais nrog 316L stainless hlau cladding, kom ntseeg tau siab conductivity thiab acid kuj.
Rwb thaiv tsev Cheebtsam: PP/PO/PEEK ntug strips thiab siab -kub nplaum, tiv thaiv ntug kev loj hlob thiab luv luv Circuit Court.
1.2 Ua ntej-Kev kho mob
Degreasing & Pickling: Tshem tawm cov roj, oxide nplai thiab impurities ntawm stainless hlau nto.
Precision Leveling: Siv lub tshuab ua kom lub tshuab kom tswj tau qhov flatness Tsawg dua lossis sib npaug ntawm 1.5 mm / m thiab verticality Tsawg dua lossis sib npaug li 5.5 mm / m.
Nto Finishing: Tswj qhov roughness Ra 0.25-0.6 μm rau cov hlau tsis sib xws thiab yooj yim stripping.
2. Txiav & Machining
Precision Txiav: Laser lossis CNC txiav mus rau qhov ntev, nrog kev kam rau siab ± 1 hli, kab pheeb ces kaum tsawg dua lossis sib npaug li 2 hli.
Ntug Deburring & Chamfering: Tshem tawm burrs thiab chamfer R0.5-1.0 mm kom tsis txhob puas cov rwb thaiv tsev strips.
Qhov Machining: Laum lifting qhov nyob rau sab saum toj rau dai hauv electrolytic hlwb.
Hauv qab Grooving: Mill V-grooves hauv qab kom txhim kho kev ua haujlwm stripping.
3. Kev siv hluav taws xob hluav taws xob
Kev sib xyaw ua ke: Copper core thiab stainless hlau sheath yog ua tiav los ntawm extrusion los yog dov los tsim ib daim ntawv cog lus metallurgical.
Ua tiav: Mill qhov chaw tiv thaiv kom pom cov tooj liab ntshiab, kom ntseeg tau tias tsis muaj kev sib cuag.
Qhov kev ua haujlwm: Tshuab positioning grooves rau ruaj khov sib dhos nrog stainless hlau phaj.
4. Kev sib dhos & vuam
Precision Assembly: Kho cov phaj hlau stainless rau hauv cov kab hluav taws xob nrog cov khoom siv tshwj xeeb kom ntseeg tau qhov tseeb thiab qhov sib npaug.
Tsis Siv Neeg Laser Vuam: Ob leeg-sided tag nrho laser vuam yam tsis muaj vuam flux, featuring me me tshav kub-cuam tshuam cheeb tsam thiab tsawg deformation.
Kev tshuaj xyuas Weld: Xyuas kom tag nrho nkag mus, du nto, tsis muaj porosity, tawg los yog inclusions.
5. Nto Passivation & Polishing
Kev kho mob Passivation: Ua ib qho kev sib txuam, tiv thaiv zaj duab xis kom txhim khu kev tiv thaiv corrosion.
Zoo Polishing: Txhim kho nto smoothness kom paub meej yooj yim stripping ntawm cathode deposits.
6. Rwb thaiv tsev
Muab tshuaj txhuam thiab kho PP / PO rwb thaiv tsev strips ntawm ob sab thiab hauv qab.
Ua kom muaj kev sib raug zoo, tsis muaj qhov sib txawv los yog kev sib tsoo kom tiv thaiv ntug crystallization.
7. Kev tshuaj xyuas & ntim
Dimensional soj ntsuam: Flatness, verticality, ntev, dav, thickness thiab vuam zoo.
Conductivity Test: Txheeb xyuas qhov kev tiv thaiv qis thiab kev ua haujlwm ruaj khov.
Ntim: Anti-scratch ntim rau kev nyab xeeb kev thauj mus los.
